Vanch VI-IR Series UHF RFID Industrial Reader Product Introduction and Industry Applications

Ⅰ. Product Overview

Traditional production lines rely on manual barcode scanning, which can only recognize one tag at a time. This results in extremely low efficiency for bulk inventory checks in warehouses, and makes long-distance material handling and palletized goods identification even more difficult. Vanch Intelligent's VI-IR60, VI-IR61, VI-IR64, and VI-IR108 UHF industrial reader system, built on the Impinj E310 RF chip and conforming to the ISO18000-6C/Gen2v2 UHF standard, offers adjustable reading distances from 10cm to 200cm and can read up to 250 tags per second, catering to both long-distance and high-speed batch reading needs. The entire series features IP67 industrial protection, making it suitable for oily, dusty, and humid workshops. It supports Modbus direct connection to PLCs and comes with complete development tools, covering all scenarios from embedded equipment and fixed workstations to warehouse access points, providing UHF RFID digital data acquisition solutions for the manufacturing and logistics industries.

Ⅱ、Universal core hardware advantages

1. The highly stable industrial hardware 
   unit uses industrial components and has built-in filtering and isolation modules to suppress electromagnetic interference from frequency converters and motors; it is IP67 dustproof and waterproof, with a wide voltage power supply of DC9~24V, and the VI-IR108 additionally supports POE network port power supply. It can operate continuously 24/7 in workshop voltage fluctuations, low temperature cold storage, and dusty processing environments.

2. The high-performance RFID 
   is equipped with the Impinj E310 RF module, with a receiver sensitivity of -75dBm, adjustable power of 0-27dBm , multi-tag anti-collision algorithm, and no missed readings in high-speed pipelines and dense material areas; it supports dual frequency bands of 902-928MHz in China and 865~868MHz in the EU.

3. Standardized industrial communication with simple integration of 
   multiple interfaces including RS232/RS485/RJ45, compatible with Modbus TCP/RTU and VUP proprietary protocols, allowing direct connection to major brand PLCs without conversion modules; provides C and Java development examples, supports online firmware upgrades via serial port, reducing production line debugging and maintenance costs.

4. providing intuitive status feedback 
   . Standby, card reading, and network fault status are clear at a glance, and no external testing equipment is needed for on-site maintenance.

Ⅲ、Positioning, parameters and suitable scenarios for each model

1. VI-IR64-UHF RFID reader with Ultra-thin size (Embedded Application)

Measuring 42×65×18mm and weighing only 95g, this compact and lightweight unit can be embedded in control cabinets and automated equipment without occupying external installation space. 
Communication supports either RS485 or RJ45, with a maximum recognition distance of 20cm and power consumption <4.5W. A dual-color LED strip on the side distinguishes between standby and card reading status. 
Suitable for : small workstations for lithium batteries and photovoltaic systems, desktop testing equipment, narrow production lines with embedded points, and scenarios with limited installation space.

2. VI-IR60-UHF RFID reader with Compact Standard Size

Featuring a 65×65×30mm cast aluminum housing, weighing only 151g, this robust and vibration-resistant design is compatible with side wall mounting on conveyor lines. It offers three optional interfaces (RS232/485/Ethernet), supports PoE power supply, has a recognition distance of 0~35cm, and is equipped with a three-color indicator light and a buzzer. 
Suitable for : 3C appliance assembly lines, AGV station positioning, small to medium-sized sorting stations, and is the preferred choice for general standardized locations.

3. VI-IR61-UHF RFID reader with Square Enhanced Model

Dimensions: 65×65×30mm, Net weight: 169g, Power consumption optimized to <3.5W, RF read stability further improved, Accessories include a metal mounting bracket for easy assembly and disassembly. 
Applications : Food packaging sorting, parts turnover pallet identification, heavy-duty processing stations with high dust levels.

4. VI-IR108-UHF RFID reader with Flagship Multifunctional Flatbed

This top-of-the-line model measures 100×80×35mm, with a recognition distance of 0~35cm. It features one trigger input and one relay output, allowing direct linkage with sorting baffles and audible/visual alarms. Multi-color independent indicator lights distinguish between power, operation, card reading, and network status. It supports three-way communication + PoE power supply, has IP67 protection, and weighs only 205g. 
Applications include : automotive assembly, warehouse entry/exit points, large-volume pallet counting, and complex automated production lines requiring I/O linkage.

Ⅳ、Mainstream application scenarios

1. Automotive parts manufacturing

The VI-IR60/108 is deployed at the final assembly, welding, and stamping stations to read UHF tags on tooling pallets in batches from a distance, automatically verifying part models and preventing incorrect assembly; the flow data is uploaded to the MES in real time, realizing full-process quality traceability of parts, replacing manual barcode scanning, and significantly improving production line cycle time.

2. Automated sorting in warehousing and logistics

The VI-IR108 is used at warehouse entrances and sorting lines to identify full boxes and stacks of turnover boxes in a single batch, completing inbound and outbound verification and inventory count in seconds; express delivery and parts warehousing no longer require manual scanning of each item, improving warehouse management efficiency by more than 70%.

3. Clean production lines for 3C products and photovoltaic lithium batteries

The device is equipped with an embedded VI-IR64 ultra-thin reader to identify labels on battery cell carriers and silicon wafer tooling; the device has few gaps and is not prone to dust accumulation, making it compatible with cleanroom standards; and its wide-voltage power supply ensures uninterrupted data collection for new energy production lines.

4. AGV robot station positioning

The AGV body is equipped with VI-IR60/61 and the ground is covered with positioning UHF tags, which can accurately identify station information from a long distance, realize automatic docking and route switching, and adapt to the flexible logistics scheduling of smart factories.

5. Management and control of general tooling and cutting tools assets

The VI-IR108 is deployed in large tooling libraries and tooling storage areas to read multiple tool and pallet labels in batches at one time, automatically count the number of times it is used and the storage location, eliminating the need for manual inventory checks and reducing the labor costs of asset management.

V. Quick Selection Guide

1. Built-in equipment, small control cabinet, small cleanroom → VI-IR64-UHF

2. General assembly lines, AGV positioning, small and medium-sized sorting stations → VI-IR60-UHF

3. Heavy-duty processing, wet food production lines, and applications requiring low power consumption and stable data reading → VI-IR61-UHF

4. Warehouse access points, vehicle assembly, batch identification, requiring I/O linkage control → VI-IR108-UHF

VI. The Value of Implementing the Solution

The VI-IR UHF RFID reader series forms a complete product matrix, ranging from miniature embedded to flagship multi-functional models, with unified hardware standards and development interfaces, facilitating standardized spare parts and simplified maintenance for enterprises. Compared with traditional HF near-field readers, UHF models offer advantages in long-distance, high-speed batch reading, perfectly solving the pain points of identification in warehousing and long conveyor belt scenarios. The devices connect directly to factory PLCs and MES systems, establishing a clear data link for underlying materials, enabling error prevention in production, asset digitization, and warehouse automation, effectively reducing manual registration and barcode scanning costs. It is a core data acquisition hardware for the digital transformation of manufacturing and warehousing logistics.

VII . Further Breakthroughs in All-round Performance Upgrades

VANCH's RFID products now support Impinj Gen2X. Impinj (a leading global provider of RAIN RFID solutions) officially released Gen2X. This technology, optimized based on the RAIN RFID Gen2 protocol, improves the reading speed, range, and accuracy of RFID readers. Shenzhen VANCH Intelligent (a leading enterprise in RFID identification products and solutions) focuses on providing innovative and efficient RFID products. Its RFID industrial identification, integrated, fixed readers, and handheld PDA terminals now support Gen2X, helping enterprises deepen their digital transformation.

Ⅷ. Contact Us

International Marketing Department: Mr. Luo 86-13691675768(Whatsapp)